Air Pop (EPS)

Airpop® (EPS)

EPS is selected for parts which need to have high-energy absorption capability, light weight as well as good thermal insulation.
Expanded polystyrene (EPS) is a particle foam based on polystyrene which is delivered with a foaming agent. EPS, better known as styrofoam/airpop®, consists of 98% air and 2% polystyrene.
Despite the low material expenditure, EPS parts guarantee very high elasticity and stability. Mainly it is used in the building sector as thermal and sound insulation. Also in the packaging industry, EPS parts are used as shock impact protection and insulation boxes.

 

Advantages of the material:

  • high pressure resistance
  • high shock absorption
  • fully recyclable
  • structural strength
  • suitable for food packaging
  • resistant to moisture
  • durability, long working life

 

EPS-Teubert Molding Equipment (TVZ)

EPS-Teubert Molding Equipment (TVZ)

 

EPS-Teubert Molding Equipment (TVZ) – the machine for high-quality products

The TVZ machine concept has been developed to meet customer requirements for an user-friendly, highly precise and energy-efficient machine. This machine type is mainly used for the production of EPS parts with inserts or EPS parts with requirements for highest dimensional accuracy.

Teubert Molding Equipment (TVZ) belongs to our EPS Efficiency series.

This series is characterized by the following technical details:

  • user-friendly and easy-to-maintain low rider version
  • table press with media transfer system
  • the open machine concepts
    • allows an easy integration of additional systems, for instance linear handling equipment, robots, thermoforming machine, etc.
    • realizes extremely wide openings between the press tables
    • allows shortest mold changes and thus short downtimes
  • equipped with the most modern energy-efficient steaming system with pre-pressure regulation, direct-steaming as well as upper and lower steaming (energy efficiency package (low energy (LE))
  • the linear guidance and the symmetrical high pressure closing of the machine concept guarantee the production of extremely precise EPS parts with highest accuracy and reproducibility in the product quality
  • the machine concept ensures optimum cycle times and shortest setup times

EPS TVZ table press

 Inside dimensions

 Model name

1000 x 700 mm

1080 x 800 mm

1125 x 925 mm

1285 x 885 mm

1300 x 800 mm

 TVZ 125/85 EPS

1200 x 1200 mm

 TVZ 120/120 EPS

1060 x 790 mm

1100 x 860 mm

1410 x 900 mm

 TVZ 140/90 EPS

1305 x 805 mm

1305 x 1005 mm

1405 x 1005 mm

 TVZ 140/100 EPS

 

EPS TVZ with integrated steam chest

 Inside dimensions

 Model name

670 x 570 mm

  TVZ 67/57 EPS   

2 pcs. 1410 x 870 mm

   TVZ 2x 1610 EPS

3 pcs. 1400 x 350 mm

3 pcs. 1320 x 1275 mm

  TVZ 270/140 EPS

4200 x 1100 mm

  TVZ 420/110 EPS

 

EPS-Unimat

EPS-Unimat

 

 

EPS-Unimat – the well-proven basic machine

The EPS-Unimat is our well-proven basic machine with a solid steel construction with O-frame and tie bars. The “work horse” for an economic energy-efficient production of EPS parts without inserts.

The EPS-Unimat belongs to our EPS Basic series.

This series is characterized by the following technical details:

  • machine construction with steel construction (high rider)
  • available alternatively with integrated steam chest or as table press
  • solid, simply constructed
  • energy-efficient
  • frequency controlled hydraulic system

 

Optional packages:

  • Energy efficiency package: addition of lower steaming system; addition of pre-pressure regulation; insulation of machine steam pipes; isolation plates onto press tables and support bars; frequency-controlled hydraulic system
  • Handling system: conveyor belt systems; linear take-out system; robots
  • Process support: open license of VisConATS V16; Danfoss safety switch system

Unimat table press

 Inside dimension

 Model name

720 x 520 mm

 U 1/A EPS

885 x 685 mm

 U II A

1080 x 720 mm

 U II C

1260 x 1160 mm

 U 13/12

1370 x 900 mm

 U 137/90

1420 x 1170 mm

 U 14/12

1450 x 910 mm

 U 1610

 

Unimat with integrated steam chest

 Inside dimension

 Model name

1080 x 720 mm

 U II C

1285 x 885 mm

  U 125/85

1406 x 1296 mm

 U 1460/1460

1500 x 915 mm

 U 150/91,5

1700 x 1350 mm

 U 170/135

2000 x 1600 mm

 U 200/160

 

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Teubert Molding Equipment (TVZ)

Teubert Molding Equipment (TVZ)

 

Teubert Molding Equipment (TVZ) as EPS-insulation board machine – the topseller

The TVZ as EPS-insulation board machine has been developed to meet customer requirements for a user-friendly, highly precise and energy-efficient machine. Almost all EPS-insulation boards available on the market, no matter whether they are used for the basements, the base, the front or the roof section, can be produced with this machine.

Teubert Molding Equipment (TVZ) as EPS-insulation board machine belongs to our EPS-insulation board series.

This series is characterized by the following technical details:

  • user-friendly and easy-to-maintain due to the access without the use of high working equipment
  • steam chest with integrated molding tool or as table press (LE)
  • plate thickness is adjustable manually (optionally fully automatic)
  • mechanic four-point-attachment behind the décor plates
  • plate take-out, transportation and variable stacking height
  • the linear guidance and the symmetrical high pressure closing of the machine concept guarantee the production of highly precise EPS-insulation boards with highest accuracy and reproducibility in the product quality
  • the machine concept ensures optimum cycle times and shortest setup time
  • maximum safety due to integrated working platforms
  • additional filling system for DUO- and recycling boards
  • lowest energy consumption due to isolation and tempering of the monoblock

 

Plate size  Model name
2 pcs. 1250 x 600  TVZ 2P
3 pcs. 1000 x 500  TVZ 3PS
3 pcs. 1250 x 600 (opt. 3 pcs. 1000 x 500)  TVZ 3P
4 pcs. 1250 x 600 (opt. 4 pcs. 1000 x 500)  TVZ 4P
1 St. 1200 x 1200
(opt. 1 pcs. 1000 x 1000
or 2 pcs. 1000 x 500)
 TVZ 120/120

 

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Teubert Molding Equipment Low Energy (TVZ LE)

Teubert Molding Equipment Low Energy (TVZ LE)

 

Teubert Molding Equipment Low Energy (TVZ LE) – the most energy-efficient method to product EPS-insulation boards

Additional features to the TVZ EPS-insulation board machine concept:

  • table press with insulation to the hot components
  • modern steaming system with pre-pressure regulation, direct-steaming as well as upper and lower steaming (energy efficiency package)
  • tempering and insulation of the monoblock
  • minimum condensate quantity within the tool and, resulting from this driest board production

 

Plate size  Model name
3 pcs. 800 x 400
3 pcs. 1000 x 500
 TVZ 3PS LE

 

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Teubert Modular Press (TMP)

Teubert Modular Press (TMP)

 

Teubert Modular Press (TMP) as EPS-insulation board machine, horizontal

The Teubert Modular Press (TMP) is our newest generation of EPS-insulation board machine in compact design. The advantages are a compact design, shortest cycle times and lowest media consumption.

The TMP as EPS-insulation board machine belongs to our EPS-insulation board series.

This series is characterized by the following technical details:

  • user-friendly and easy-to-maintain due to the access without the use of high working equipment
  • plate thickness is adjustable manually (optionally fully automatic)
  • mechanic four-point-attachment behind the décor plates
  • the four-tie bar guide system and the symmetrical high pressure closing of the machine concept guarantee the production of highly precise EPS-insulation boards with highest accuracy and reproducibility in the product quality
  • fast board take-out through servo-driven linear axis
  • lowest media consumption due to:
    • table press with insulation to the molding tool
    • isolation and tempering of the monoblock
    • optional with dry cooling system
  • board transportation and variable stacking height
  • the machine concept guarantees shortest cycle times for highest output and shortest setup times
  • maximum safety

 

Plate size  Model name
1 pcs. 1000 x 500 mm  TMP 100/50
2 pcs. 1200 x 600 mm
(opt. 2 pcs. 1000 x 500 mm
1 pcs. 1200 x 1200 mm
1 pcs. 1000 x 1000 mm)
 TMP 2x 120/60

 

 

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Waldshuter Straße 15
78176 Blumberg - Germany

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