A continuous process to consolidate
thermoplastic composites Traditional layups Film stacking & prepreg method Thermoplastic films with fiber fabrics (Film-Stack) Unidirectional fiber preimpregnated with matrix (UD-Tape) Hybrid fabrics (Twintex) Direct injection Direct injection method of the matrix Direct melt injection between fiber fabrics (Direct melt injection) Flat panel Primary production of semi-finished products (organic sheets) for further processing by thermoforming processes.
Forming can also be combined with injection molding processes, resulting in a high degree of automation.

Profiles can be produced. Profiles Primary production of long profiles with continuous, curved or varying cross section in a continuous (infinitely) process.
Plate production possible.
CCM PLANT Release foil holder Pneumatic clamping shafts (core chucks) to accommodate
standard winding cores (3"/6") ● Individually adjustable brake force (manual or fully automatic) ● 2-fold units (modular expandable) ● Optional rotation monitoring ● Weight of a release foil roll up to 800kg bearing on one side,
>800kg bearing on both sides ● Press Unit 4 vertical press cylinders ● Tool expertise
Tool design and simulation
Process development
Turn key solution
Measurement of produced profiles
● ● Creel system Pneumatic clamping shafts (core chucks) to accommodate
of standard winding cores (3"/6")
Individually adjustable brake force (manual or fully automatic)
● 2-fold units (modular expandable)
Optional rotation monitoring
● Inclusion of material rolls or stacks of materials
● Weight of a material roll up to 800kg bearing on one side,
>800kg bearing on both sides
● ● Feeding unit
Stroke length freely adjustable ● Positioning accuracy +/- 0.2mm (standard) ● Adjustable speed and acceleration of the feeding cylinder ● Adjustable clamping pressure ● Clamping plates with rubber clamping strips
Rubber clamping strips quickly and individually
interchangeable (closure)
Clamping plates easily replaceable for profile production
● ● Release foil rewinder Pneumatic clamping shafts (core chucks) for the inclusion of
standard winding cores (3"/6") Drive unit for winding up the used release foil
Drive force and speed individually adjustable
● 2-fold units (modular expandable)
● Weight of a release foil roll up to 800kg bearing on one side,
>800kg bearing on both sides
● Periphery Standard interface for the integration of several external devices ● I/O communication between external devices and CCM press ● Implementation of "intelligent" aggregates with own PLC control ● Integration of external devices in emergency stop circuit ● 24" - 50" (660 - 1300mm)
Other sizes available on request Creel system Release foil
holder Press
unit
Feeding
system
Release foil
rewinder
Periphery PROCESS Material
inlet table Material
outlet table Release foil holder Pneumatic clamping shafts (core chucks) to accommodate
standard winding cores (3"/6") ● Individually adjustable brake force (manual or fully automatic) ● 2-fold units (modular expandable) ● Optional rotation monitoring ● Max roll weight 200kg ● Press Unit 2 vertical and 4 horizontal press cylinders ● Tool expertise
Tool design and simulation
Process development
Turn key solution
Measurement of produced profiles
● ● Creel system Pneumatic clamping shafts (core chucks) to accommodate
of standard winding cores (3"/6")
Individually adjustable brake force (manual or fully automatic)
● 2-fold units (modular expandable)
Optional rotation monitoring
● Inclusion of material rolls or stacks of materials
● Max roll weight 200kg
● ● Feeding unit
Stroke length freely adjustable ● Positioning accuracy +/- 0.2mm (standard) ● Adjustable speed and acceleration of the feeding cylinder ● Adjustable clamping pressure ● Installation of profile-specific clamping units replaceable for profile production
● ● Release foil rewinder Pneumatic clamping shafts (core chucks) for the inclusion of
standard winding cores (3"/6") Drive unit for winding up the used release foil
Drive force and speed individually adjustable
● 2-fold units (modular expandable)
● Max roll weight 200kg
● Periphery Standard interface for the integration of several external devices ● I/O communication between external devices and CCM press ● Implementation of "intelligent" aggregates with own PLC control ● Integration of external devices in emergency stop circuit ● 50x50mm - 310x220mm
Other sizes available on request Creel
System Release foil
holder Press
unit
Feeding
system
Release foil
rewinder
Periphery PROCESS Material
inlet table Material
outlet table Press Unit PROCESS ANIMATION Hydraulic
cylinders Heating
units
Pressing
Movement Pressing
Movement ISOCHOR / ISOBAR Temperature
profiles Temperature
profiles