A continuous process to consolidate
thermoplastic composites Traditional layups Film-Stacking & Prepreg method Thermoplastic films with fiber fabrics (Film-Stack) Unidirectional fiber preimpregnated with matrix (UD-Tape) Hybrid fabrics (Twintex) Direct injection Direct injection method of the matrix Direct melt injection between fiber fabrics (Direct melt injection) Flat panel Primary production of semi-finished products (organic sheets) for further processing by thermoforming processes.
Forming can also be combined with injection molding processes, resulting in a high degree of automation.

Profiles can be produced. Profiles Primary production of long profiles with continuous, curved or varying cross section in a continuous (infinitely) process.
Plate production possible.
CCM PLANT ● Release foil holder Pneumatic clamping shafts (core chucks) to accommodate
standard winding cores (3"/6") ● Press Unit Creel system Pneumatic clamping shafts (core chucks) to accommodate
of standard winding cores (3"/6")
4 vertical press cylinders Feeding unit
Release foil rewinder Pneumatic clamping shafts (core chucks) for the inclusion of
standard winding cores (3"/6") Periphery Standard interface for the integration of several external devices 24" - 50" (660 - 1300mm)
Other sizes available on request Individually adjustable brake force (manual or fully automatic)
● 2-fold units (modular expandable)
Drive unit for winding up the used release foil
      ● Drive force and speed individually adjustable
Optional rotation monitoring
● Inclusion of material rolls or stacks of materials
● Weight of a material roll up to 800kg bearing on one side,
>800kg bearing on both sides
● PROCESS ● 2-fold units (modular expandable)
● ● Creel System Individually adjustable brake force (manual or fully automatic) ● 2-fold units (modular expandable) ● Optional rotation monitoring ● Weight of a release foil roll up to 800kg bearing on one side,
>800kg bearing on both sides ● ● Tool expertise
● Tool design and simulation
● Process development
● Turn key solution
● Measurement of produced profiles
● Stroke length freely adjustable ● Positioning accuracy +/- 0.2mm (standard) ● Adjustable speed and acceleration of the feeding cylinder ● Adjustable clamping pressure ● Clamping plates with rubber clamping strips
● Rubber clamping strips quickly and individually
    interchangeable (closure)
● Clamping plates easily replaceable for profile production
Release foil
holder Press
unit
Feeding
system
Release foil
rewinder
Periphery ● ● Weight of a release foil roll up to 800kg bearing on one side,
>800kg bearing on both sides
● Material
inlet table Material
outlet table ● I/O communication between external devices and CCM press ● Implementation of "intelligent" aggregates with own PLC control ● Integration of external devices in emergency stop circuit ● ● Release foil holder Pneumatic clamping shafts (core chucks) to accommodate
standard winding cores (3"/6") ● Press Unit Creel system Pneumatic clamping shafts (core chucks) to accommodate
of standard winding cores (3"/6")
2 vertical and 4 horizontal press cylinders Feeding unit
Release foil rewinder Pneumatic clamping shafts (core chucks) for the inclusion of
standard winding cores (3"/6") Periphery Standard interface for the integration of several external devices 50x50mm - 310x220mm
Other sizes available on request Individually adjustable brake force (manual or fully automatic)
● 2-fold units (modular expandable)
Drive unit for winding up the used release foil
      ● Drive force and speed individually adjustable
Optional rotation monitoring
● Inclusion of material rolls or stacks of materials
● Max roll weight 200kg
● PROCESS ● 2-fold units (modular expandable)
● ● Creel
System Individually adjustable brake force (manual or fully automatic) ● 2-fold units (modular expandable) ● Optional rotation monitoring ● Max roll weight 200kg ● ● Tool expertise
● Tool design and simulation
● Process development
● Turn key solution
● Measurement of produced profiles
● Stroke length freely adjustable ● Positioning accuracy +/- 0.2mm (standard) ● Adjustable speed and acceleration of the feeding cylinder ● Adjustable clamping pressure ● Installation of profile-specific clamping units replaceable for profile production
Release foil
holder Press
unit
Feeding
system
Release foil
rewinder
Periphery ● ● Max roll weight 200kg
● Material
inlet table Material
outlet table ● I/O communication between external devices and CCM press ● Implementation of "intelligent" aggregates with own PLC control ● Integration of external devices in emergency stop circuit ● Press Unit PROCESS ANIMATION Hydraulic
cylinders Heating
units
Pressing
Movement Pressing
Movement ISOCHOR / ISOBAR Temperatur
profiles Temperatur
profiles